Memorex MPH-1089 Service Manual

Preface Preface P-1 Preface CAUTION Caution: In order to reduce the chance of personal injury and/or property damage, carefully observe the instruct

0-4 General Information General Information 2006 LSSV Service Manual Supplement RPO Code List RPO Table RPO Description The production/process code

6-8 Engine Electrical Engine 2006 LSSV Service Manual Supplement Starting and Charging Schematics (Winch Prep Wiring Schematics)

Engine Engine Electrical 6-9 2006 LSSV Service Manual Supplement Component Locator Engine Electrical Component Views 24V Slave Start Receptacle Asse

6-10 Engine Electrical Engine 2006 LSSV Service Manual Supplement Bulkhead Junction Block Legend (1) Junction Block (6) Negative Winch Prep Cable

Engine Engine Electrical 6-11 2006 LSSV Service Manual Supplement Winch Cable and Starter Junction Block Legend (1) Battery Positive Cable (4) Jun

6-12 Engine Electrical Engine 2006 LSSV Service Manual Supplement Generators – Diesel Legend (1) Generator – Right (24V) (3) Generator – Left (1

Engine Engine Electrical 6-13 2006 LSSV Service Manual Supplement Left Front Corner of the Engine Compartment Legend (1) Fuse/Relay Center Underhoo

6-14 Engine Electrical Engine 2006 LSSV Service Manual Supplement Engine Electrical Connector End Views 24V Generator Relay Connector Part Informa

Engine Engine Electrical 6-15 2006 LSSV Service Manual Supplement Winch Prep Connector – Rear Connector Part Information • TX017640 • 2-Way (RD)

6-16 Engine Electrical Engine 2006 LSSV Service Manual Supplement Diagnostic Information and Procedures Diagnostic Starting Point – Engine Electric

Engine Engine Electrical 6-17 2006 LSSV Service Manual Supplement Jump Starting in Case of Emergency If the battery (or batteries) on the vehicle h

General Information General Information 0-5 2006 LSSV Service Manual Supplement LSSV Equipment Options 2006 Light Service Support Vehicle – LSSV Sp

6-18 Engine Electrical Engine 2006 LSSV Service Manual Supplement Caution: Using an open flame near a battery can cause battery gas to explode. Pe

Engine Engine Electrical 6-19 2006 LSSV Service Manual Supplement 24V Generator Noise Diagnosis (cont’d) Step Action Yes No 2 1. Start the engine.

6-20 Engine Electrical Engine 2006 LSSV Service Manual Supplement 24V Generator Noise Diagnosis (cont’d) Step Action Yes No 9 1. Replace the driv

Engine Engine Electrical 6-21 2006 LSSV Service Manual Supplement 24V Generator Inoperative (cont’d) Step Action Value(s) Yes No 6 Connect a test l

6-22 Engine Electrical Engine 2006 LSSV Service Manual Supplement BLANK

Engine Engine Electrical 6-23 2006 LSSV Service Manual Supplement Repair Instructions Battery and Battery Tray Replacement Removal Procedure Cautio

6-24 Engine Electrical Engine 2006 LSSV Service Manual Supplement 3. Remove the connector position assurance (CPA) devices or secondary locks. 4.

Engine Engine Electrical 6-25 2006 LSSV Service Manual Supplement 24V Generator Replacement Removal Procedure Caution: Refer to Battery Disconnect C

6-26 Engine Electrical Engine 2006 LSSV Service Manual Supplement 3. Install the generator into the mounting bracket. 4. Install the generator

Engine Engine Electrical 6-27 2006 LSSV Service Manual Supplement Installation Procedure Important: Clean any existing corrosion from the battery te

0-6 General Information General Information 2006 LSSV Service Manual Supplement 24V Battery Caution Label The 24V battery caution label is placed

6-28 Engine Electrical Engine 2006 LSSV Service Manual Supplement 3. Remove the switch mounting nuts and bolts (1). 4. Remove the cable cover m

Engine Engine Electrical 6-29 2006 LSSV Service Manual Supplement 5. Install the switch key (1) (if removable) to the switch (2). 6. Connect the b

6-30 Engine Electrical Engine 2006 LSSV Service Manual Supplement 5. Install the positive battery bolt cable bolt through the cable and into the

Engine Engine Electrical 6-31 2006 LSSV Service Manual Supplement Front Winch Harness and Connector Replacement Removal Procedure Caution: Refer to

6-32 Engine Electrical Engine 2006 LSSV Service Manual Supplement 3. Install the negative cable to the engine and the fastening bolt. Tighten Tig

Engine Engine Electrical 6-33 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the cable (2) onto the vehicle in the same loca

6-34 Engine Electrical Engine 2006 LSSV Service Manual Supplement 6. Disconnect the slave receptacle connectors from the slave receptacle. Refer

Engine Engine Electrical 6-35 2006 LSSV Service Manual Supplement Slave Receptacle Replacement (LSSV) Removal Procedure Caution: Refer to Battery Di

6-36 Engine Electrical Engine 2006 LSSV Service Manual Supplement 4. Install the rubber cover onto the rear of the positive cable connection. 5.

Engine Engine Electrical 6-37 2006 LSSV Service Manual Supplement Notice: Note the locations of the cables removed for assembly. 5. Remove the cabl

General Information Maintenance and Lubrication 0-7 2006 LSSV Service Manual Supplement Maintenance and Lubrication Specifications Capacities – Ap

6-38 Engine Electrical Engine 2006 LSSV Service Manual Supplement Notice: Refer to Fastener Notice in Cautions and Notices. 2. Install the cables

Engine Engine Electrical 6-39 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the hold down bracket (2) into position on the

6-40 Engine Electrical Engine 2006 LSSV Service Manual Supplement Description and Operation Battery Description (12V and 24V) Caution: Batteries pr

Engine Engine Electrical 6-41 2006 LSSV Service Manual Supplement In a no load situation, with the engine OFF, the gage needle should be mid-way be

6-42 Engine Electrical Engine 2006 LSSV Service Manual Supplement Special Tools and Equipment Illustration Tool Number/ Description J 42000 Batter

Engine Engine Controls – 6.6L (LBZ) 6-43 2006 LSSV Service Manual Supplement Engine Controls – 6.6L (LBZ) Specifications Enhanced Mobility Package

6-44 Engine Controls – 6.6L (LBZ) Engine 2006 LSSV Service Manual Supplement BLANK

Engine Engine Controls – 6.6L (LBZ) 6-45 2006 LSSV Service Manual Supplement Repair Instructions Engine Control Module (ECM) Replacement The ECM f

6-46 Engine Controls – 6.6L (LBZ) Engine 2006 LSSV Service Manual Supplement Description and Operation Engine Control Module (ECM) Description The

Body and Accessories Table of Contents 8-1 2006 LSSV Service Manual Supplement Section 8 Body and AccessoriesBody Front End...

0-8 Maintenance and Lubrication General Information 2006 LSSV Service Manual Supplement Tire Pressure Monitoring System Settings (EMP Only) Tire Pre

8-2 Table of Contents Body and Accessories 2006 LSSV Service Manual Supplement Enhanced Mobility Package Jack Mounting Bracket Replacement (Crew C

Body and Accessories Body Front End 8-3 2006 LSSV Service Manual Supplement Body Front End Specifications Fastener Tightening Specifications Specif

8-4 Body Front End Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Body Front End 8-5 2006 LSSV Service Manual Supplement Repair Instructions Upper Front Fender Reinforcement Replacement Removal

8-6 Body Front End Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Remove any old panel bonding adhesive from

Body and Accessories Body Rear End 8-7 2006 LSSV Service Manual Supplement Body Rear End Specifications Fastener Tightening Specifications Specificat

8-8 Body Rear End Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Body Rear End 8-9 2006 LSSV Service Manual Supplement Repair Instructions Fiberglass Top Replacement Removal Procedure 1. Disc

8-10 Body Rear End Body and Accessories 2006 LSSV Service Manual Supplement 3. Remove the 4 bolts and nuts holding the 2 rail adapter plates to t

Body and Accessories Body Rear End 8-11 2006 LSSV Service Manual Supplement Notice: Refer to Fastener Notice in Cautions and Notices. Important: Do n

Steering Table of Contents 2-1 2006 LSSV Service Manual Supplement Section 2 SteeringPower Steering System...2-3 Specifica

8-12 Body Rear End Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Apply 2 sided foam tape to the underside of

Body and Accessories Body Rear End 8-13 2006 LSSV Service Manual Supplement Cargo Cover Strut Replacement Removal Procedure 1. Remove the cargo cov

8-14 Body Rear End Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Slide the strap onto the top bows at the ce

Body and Accessories Body Rear End 8-15 2006 LSSV Service Manual Supplement Installation Procedure Important: All trailing edges must fall to the pro

8-16 Body Rear End Body and Accessories 2006 LSSV Service Manual Supplement Description and Operation Body Rear End Description These vehicles are

Body and Accessories Bumpers 8-17 2006 LSSV Service Manual Supplement Bumpers Specifications Fastener Tightening Specifications Specification Applica

8-18 Bumpers Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Bumpers 8-19 2006 LSSV Service Manual Supplement Repair Instructions Center Radiator Grille Brush Guard Replacement Removal Proc

8-20 Bumpers Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the center brush guard end to the vehicle

Body and Accessories Bumpers 8-21 2006 LSSV Service Manual Supplement Bumper End Cap Replacement – Front Removal Procedure 1. Remove the center brus

2-2 Power Steering Steering 2006 LSSV Service Manual Supplement BLANK

8-22 Bumpers Body and Accessories 2006 LSSV Service Manual Supplement 3. Install the bolts (1) to the end cap brace. If the right side is being

Body and Accessories Bumpers 8-23 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the front bumper bracket onto the frame. 2.

8-24 Bumpers Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the step onto the bumper. Notice: Refer t

Body and Accessories Bumpers 8-25 2006 LSSV Service Manual Supplement Bracket Replacement – Rear Bumper (LSSV) Removal Procedure Caution: Refer to Ve

8-26 Bumpers Body and Accessories 2006 LSSV Service Manual Supplement 3. Install the bumper bolts (1). Tighten Tighten bumper bolts to 97 N•m (7

Body and Accessories Bumpers 8-27 2006 LSSV Service Manual Supplement 8. Remove the 24V trailer connector (3). Refer to Military Trailer Connector R

8-28 Bumpers Body and Accessories 2006 LSSV Service Manual Supplement 5. Install the rear winch power disconnect (2) (if equipped). Refer to Rea

Body and Accessories Exterior Trim 8-29 2006 LSSV Service Manual Supplement Exterior Trim Specifications Fastener Tightening Specifications Specifica

8-30 Exterior Trim Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Exterior Trim 8-31 2006 LSSV Service Manual Supplement Repair Instructions Mud Guard – Rear (One or Both) Replacement Removal Pr

Steering Power Steering System 2-3 2006 LSSV Service Manual Supplement Power Steering System Specifications Fastener Tightening Specifications Spec

8-32 Exterior Trim Body and Accessories 2006 LSSV Service Manual Supplement Description and Operation Exterior Trim Description Mud Guards These ve

Body and Accessories Frame and Underbody 8-33 2006 LSSV Service Manual Supplement Frame and Underbody Specifications Fastener Tightening Specificatio

8-34 Frame and Underbody Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Frame and Underbody 8-35 2006 LSSV Service Manual Supplement Repair Instructions Front Pull Winch Receiver Replacement Removal P

8-36 Frame and Underbody Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure Important: The flat side of the D-ring mu

Body and Accessories Frame and Underbody 8-37 2006 LSSV Service Manual Supplement Front D-Ring Bracket Replacement Removal Procedure 1. Remove the D

8-38 Frame and Underbody Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the D-ring bracket to the veh

Body and Accessories Frame and Underbody 8-39 2006 LSSV Service Manual Supplement Lower Radiator Support Reinforcement Removal Procedure Caution: Ref

8-40 Frame and Underbody Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the skid plate (2) to the veh

Body and Accessories Frame and Underbody 8-41 2006 LSSV Service Manual Supplement Front Support Beam Replacement Removal Procedure Caution: Refer to

2-4 Power Steering System Steering 2006 LSSV Service Manual Supplement Repair Instructions Power Steering Pump Heat Shield Replacement Removal Pro

8-42 Frame and Underbody Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the brackets (1, 2) and (6) o

Body and Accessories Frame and Underbody 8-43 2006 LSSV Service Manual Supplement Rear Frame Bracket Replacement Removal Procedure Caution: Refer to

8-44 Frame and Underbody Body and Accessories 2006 LSSV Service Manual Supplement 5. Remove the outer front cover bolts (1) from the support (2).

Body and Accessories Frame and Underbody 8-45 2006 LSSV Service Manual Supplement 4. Install the upper cover bolt. Tighten Tighten bolts to 85 N•m (

8-46 Frame and Underbody Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Horns 8-47 2006 LSSV Service Manual Supplement Horns Schematic and Routing Diagrams

8-48 Horns Body and Accessories 2006 LSSV Service Manual Supplement Horn Schematics

Body and Accessories Horns 8-49 2006 LSSV Service Manual Supplement Diagnostic Information and Procedures Symptoms – Horns Refer to a symptom diagnos

8-50 Horns Body and Accessories 2006 LSSV Service Manual Supplement Horns Inoperative in Blackout (B/O) Mode (cont’d) Step Action Yes No 11 Replac

Body and Accessories Horns 8-51 2006 LSSV Service Manual Supplement Description and Operation Horn with Blackout (B/O) Control Circuit Operation Volt

Suspension Table of Contents 3-1 2006 LSSV Service Manual Supplement Section 3 SuspensionFront Suspension ...3-3

8-52 Horns Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Instrument Panel, Gages, and Console 8-53 2006 LSSV Service Manual Supplement Instrument Panel, Gages, and Console Specification

8-54 Instrument Panel, Gages, and Console Body and Accessories 2006 LSSV Service Manual Supplement Instrument Cluster Schematics (Voltmeter Gage)

Body and Accessories Instrument Panel, Gages, and Console 8-55 2006 LSSV Service Manual Supplement Component Locator Instrument Panel, Gages, and Con

8-56 Instrument Panel, Gages, and Console Body and Accessories 2006 LSSV Service Manual Supplement Instrument Panel, Gages, and Console Connector End

Body and Accessories Instrument Panel, Gages, and Console 8-57 2006 LSSV Service Manual Supplement Diagnostic Information and Procedures Symptoms – I

8-58 Instrument Panel, Gages, and Console Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Instrument Panel, Gages, and Console 8-59 2006 LSSV Service Manual Supplement Repair Instructions Voltmeter Gage Replacement Rem

8-60 Instrument Panel, Gages, and Console Body and Accessories 2006 LSSV Service Manual Supplement 4. Disconnect the voltmeter gage bulb and harnes

Body and Accessories Instrument Panel, Gages, and Console 8-61 2006 LSSV Service Manual Supplement Air Filter Restriction Gage Replacement Removal Pr

Preface P-2 Preface 2006 General Motors LSSV/EMP Trucks Service Manual Supplement Volume 1 This manual provides information on the diagnosis, the

3-2 Table of Contents Suspension 2006 LSSV Service Manual Supplement BLANK

8-62 Instrument Panel, Gages, and Console Body and Accessories 2006 LSSV Service Manual Supplement 3. Install the air line (2) to the gage (1). 4.

Body and Accessories Instrument Panel, Gages, and Console 8-63 2006 LSSV Service Manual Supplement 5. Remove panel enough to gain access to the air

8-64 Instrument Panel, Gages, and Console Body and Accessories 2006 LSSV Service Manual Supplement 2. Route the air line through the I/P in the sam

Body and Accessories Instrument Panel, Gages, and Console 8-65 2006 LSSV Service Manual Supplement Air Filter Restriction Gage Adapter Replacement Re

8-66 Instrument Panel, Gages, and Console Body and Accessories 2006 LSSV Service Manual Supplement Description and Operation Instrument Panel (I/P) G

Body and Accessories Interior Trim 8-67 2006 LSSV Service Manual Supplement Interior Trim Specifications Fastener Tightening Specifications Specifica

8-68 Interior Trim Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Interior Trim 8-69 2006 LSSV Service Manual Supplement Repair Instructions Government Vehicle Data Plate Replacement Removal Pro

8-70 Interior Trim Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the plate (1) to the original holes

Body and Accessories Interior Trim 8-71 2006 LSSV Service Manual Supplement Installation Procedure 1. Using the old floor mat as a template cut gun

Suspension Front Suspension 3-3 2006 LSSV Service Manual Supplement Front Suspension Specifications Fastener Tightening Specifications Specificatio

8-72 Interior Trim Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the gun rack (1) and slide under th

Body and Accessories Interior Trim 8-73 2006 LSSV Service Manual Supplement Upper Cab Mount Gun Rack Replacement Removal Procedure 1. Remove the low

8-74 Interior Trim Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the left bracket (2) or the right b

Body and Accessories Interior Trim 8-75 2006 LSSV Service Manual Supplement Enhanced Mobility Package Jack Mounting Bracket Replacement (Regular Cab)

8-76 Interior Trim Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the mount bracket in the mounting p

Body and Accessories Interior Trim 8-77 2006 LSSV Service Manual Supplement Enhanced Mobility Package Jack Tools Mounting Bracket Replacement Removal

8-78 Interior Trim Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Lighting Systems 8-79 2006 LSSV Service Manual Supplement Lighting Systems Specifications Fastener Tightening Specifications Spe

8-80 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Exterior Lights Schematics (Blackout (B/O) Relay Block)

Body and Accessories Lighting Systems 8-81 2006 LSSV Service Manual Supplement Exterior Lights Schematics (Interrupt Relays (I/P Fuse Block))

3-4 Front Suspension Suspension 2006 LSSV Service Manual Supplement BLANK

8-82 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Exterior Lights Schematics (Blackout (B/O) Light Controls)

Body and Accessories Lighting Systems 8-83 2006 LSSV Service Manual Supplement Exterior Lights Schematics (Exterior Lighting)

8-84 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Exterior Lights Schematics (Trailer Wiring)

Body and Accessories Lighting Systems 8-85 2006 LSSV Service Manual Supplement Exterior Lights Schematics (Rear Relay Harness)

8-86 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Interior Lights Schematics (Topper Wiring)

Body and Accessories Lighting Systems 8-87 2006 LSSV Service Manual Supplement Interior Lights Dimming Schematics

8-88 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Component Locator Lighting Systems Component Views Front Lighting –

Body and Accessories Lighting Systems 8-89 2006 LSSV Service Manual Supplement Rear Lighting – LSSV Legend (1) Blackout (B/O) Marker/Stoplamps (3)

8-90 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Lighting Systems Connector End Views Blackout (B/O) Drive Lamp Switc

Body and Accessories Lighting Systems 8-91 2006 LSSV Service Manual Supplement Blackout (B/O) Lamps Fuse Connector Part Information • 12010105 • 2

Suspension Front Suspension 3-5 2006 LSSV Service Manual Supplement Repair Instructions Jounce Shock Absorber Replacement Inspection Procedure Pri

8-92 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Blackout (B/O) Service Switch Connector Part Information • 0891769

Body and Accessories Lighting Systems 8-93 2006 LSSV Service Manual Supplement Trailer Lamp Connector Connector Part Information • 08917884 • 12-W

8-94 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Voltmeter Gage Lamp Connector Part Information • 12004264 • 2F LP

Body and Accessories Lighting Systems 8-95 2006 LSSV Service Manual Supplement Diagnostic Information and Procedures Symptoms – Lighting Systems Symp

8-96 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Blackout (B/O) Headlamp Inoperative (cont’d) Step Action Yes No 8 L

Body and Accessories Lighting Systems 8-97 2006 LSSV Service Manual Supplement Blackout (B/O) Headlamp Always On Step Action Yes No Schematic Refere

8-98 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Blackout (B/O) Stoplamps Inoperative Step Action Yes No Schematic R

Body and Accessories Lighting Systems 8-99 2006 LSSV Service Manual Supplement Blackout (B/O) Stoplamps Inoperative (cont’d) Step Action Yes No 14 R

8-100 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Blackout (B/O) Marker Lamps Inoperative (cont’d) Step Action Yes N

Body and Accessories Lighting Systems 8-101 2006 LSSV Service Manual Supplement Voltmeter Gage Lamp Inoperative (cont’d) Step Action Yes No 2 Conne

3-6 Front Suspension Suspension 2006 LSSV Service Manual Supplement Lower Jounce Shock Control Arm Replacement Removal Procedure Caution: Refer to

8-102 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement DRL Operate in Blackout (B/O) Mode Step Action Yes No Schematic Re

Body and Accessories Lighting Systems 8-103 2006 LSSV Service Manual Supplement Backup Lamps Inoperative (cont’d) Step Action Yes No 4 1. Inspect

8-104 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Backup Lamps Operate in Blackout (B/O) Mode Step Action Yes No Sch

Body and Accessories Lighting Systems 8-105 2006 LSSV Service Manual Supplement Park Lamps Operate in Blackout (B/O) Mode (cont’d) Step Action Yes N

8-106 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement CTSY Lamps Operate in Blackout (B/O) Mode (cont’d) Step Action Yes

Body and Accessories Lighting Systems 8-107 2006 LSSV Service Manual Supplement High Beam Headlamps Operate in Blackout (B/O) Mode Step Action Yes N

8-108 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Low Beam Headlamps Operate in Blackout (B/O) Mode (cont’d) Step Act

Body and Accessories Lighting Systems 8-109 2006 LSSV Service Manual Supplement Repair Instructions Topper Dome Lamp Switch Replacement – Front Remov

8-110 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the switch (1) into the vehicle

Body and Accessories Lighting Systems 8-111 2006 LSSV Service Manual Supplement Commercial Trailer Connector Replacement (LSSV) Removal Procedure 1.

Suspension Front Suspension 3-7 2006 LSSV Service Manual Supplement 2. Verify that the alignment of the jounce lower control arm (2) and stabilize

8-112 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure Important: The cover hinge must be installe

Body and Accessories Lighting Systems 8-113 2006 LSSV Service Manual Supplement Headlamp Bulb Replacement – Blackout (B/O) Removal Procedure 1. Remo

8-114 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement 5. Remove the blackout (B/O) marker lamp assembly (1) from the bu

Body and Accessories Lighting Systems 8-115 2006 LSSV Service Manual Supplement Blackout (B/O) Taillamp Replacement (LSSV) Removal Procedure 1. Ensu

8-116 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Notice: Refer to Fastener Notice in Cautions and Notices. 2. Ins

Body and Accessories Lighting Systems 8-117 2006 LSSV Service Manual Supplement Voltmeter Gage Lamp Replacement Removal Procedure 1. Ensure all lamp

8-118 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Connect the electrical wiring and insta

Body and Accessories Lighting Systems 8-119 2006 LSSV Service Manual Supplement Description and Operation Blackout (B/O) Lighting Circuit Operation V

8-120 Lighting Systems Body and Accessories 2006 LSSV Service Manual Supplement Function Tables The following are function tables for the service l

Body and Accessories Paint/Coatings 8-121 2006 LSSV Service Manual Supplement Paint/Coatings Specifications Paint Codes Exterior and Interior Colors

3-8 Front Suspension Suspension 2006 LSSV Service Manual Supplement Description and Operation Front Enhanced Suspension The front suspension has tw

8-122 Paint/Coatings Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Paint/Coatings 8-123 2006 LSSV Service Manual Supplement Repair Instructions Exterior Painting (LSSV) Metal Refinishing

8-124 Paint/Coatings Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Seats 8-125 2006 LSSV Service Manual Supplement Seats Specifications Fastener Tightening Specifications Specification Applicatio

8-126 Seats Body and Accessories 2006 LSSV Service Manual Supplement BLANK

Body and Accessories Seats 8-127 2006 LSSV Service Manual Supplement Repair Instructions Seat Replacement – Troop Removal Procedure 1. Remove the 2

8-128 Seats Body and Accessories 2006 LSSV Service Manual Supplement Description and Operation Folding Rear Seat – Troop The troop seats provide tw

Body and Accessories Wiring Systems 8-129 2006 LSSV Service Manual Supplement Wiring Systems Specifications Fastener Tightening Specifications Specif

8-130 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Power Distribution Schematics (12V/24V)

Body and Accessories Wiring Systems 8-131 2006 LSSV Service Manual Supplement Power Distribution Schematics (24V – Trailer Fuse)

Suspension Rear Suspension 3-9 2006 LSSV Service Manual Supplement Rear Suspension Specifications Fastener Tightening Specifications Specification

8-132 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Power Distribution Schematics (Relay Block)

Body and Accessories Wiring Systems 8-133 2006 LSSV Service Manual Supplement Ground Distribution Schematics (G100M, G101M, G102M, G103M, G301M)

8-134 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Ground Distribution Schematics (G105M)

Body and Accessories Wiring Systems 8-135 2006 LSSV Service Manual Supplement Ground Distribution Schematics (G304M)

8-136 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Ground Distribution Schematics (G901M)

Body and Accessories Wiring Systems 8-137 2006 LSSV Service Manual Supplement Ground Distribution Schematics (G902M, G903M and G904M)

8-138 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Harness Routing Views Forward Blackout (B/O) Lamp Harness Legend (1)

Body and Accessories Wiring Systems 8-139 2006 LSSV Service Manual Supplement Rear Lamp Extension Harness – LSSV Legend (1) C908M (3) I/P Wiring Ha

8-140 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Relay Block Harness Legend (1) Interrupt Relays (5) To Rear Extens

Body and Accessories Wiring Systems 8-141 2006 LSSV Service Manual Supplement Rear Lamp Harness Legend (1) C902M (5) C908M (2) License Plate Lamp

3-10 Rear Suspension Suspension 2006 LSSV Service Manual Supplement BLANK

8-142 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Component Locator Master Electrical Component List Name Location Lo

Body and Accessories Wiring Systems 8-143 2006 LSSV Service Manual Supplement Master Electrical Component List (cont’d) Name Location Locator View

8-144 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Master Electrical Component List (cont’d) Name Location Locator Vie

Body and Accessories Wiring Systems 8-145 2006 LSSV Service Manual Supplement Master Electrical Component List (cont’d) Name Location Locator View

8-146 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Master Electrical Component List (cont’d) Name Location Locator Vie

Body and Accessories Wiring Systems 8-147 2006 LSSV Service Manual Supplement Electrical Center Identification Views Relay Block – I/P Legend (1) C

8-148 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Relay Block – I/P C5 Connector Part Information • 12193928 • 6-Wa

Body and Accessories Wiring Systems 8-149 2006 LSSV Service Manual Supplement Underhood Relay Block – Blackout (B/O) Lighting Legend (1) Turn Signa

8-150 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement 24V Trailer Fuse Connector Part Information • 12010105 • 2-Way F A

Body and Accessories Wiring Systems 8-151 2006 LSSV Service Manual Supplement Inline Harness Connector End Views C100M Front Blackout (B/O) Harness t

Suspension Rear Suspension 3-11 2006 LSSV Service Manual Supplement Repair Instructions Rear Jounce Shock Absorber Replacement Inspection Procedure

8-152 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement C102M Front Blackout (B/O) Harness to Blackout (B/O) Headlamp Conn

Body and Accessories Wiring Systems 8-153 2006 LSSV Service Manual Supplement C105M UBEC Harness to Relay Interrupt Harness Connector Part Informati

8-154 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement C107M I/P Harness to Relay Block Harness Connector Part Informatio

Body and Accessories Wiring Systems 8-155 2006 LSSV Service Manual Supplement C201M I/P Harness to Tire Pressure Monitoring System Harness Connect

8-156 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement C302M Brake Switch Harness to I/P Harness Connector Part Informatio

Body and Accessories Wiring Systems 8-157 2006 LSSV Service Manual Supplement C305M MBEC Harness to Relay Interrupt Harness Connector Part Informat

8-158 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement C307M TBC Harness to Relay Interrupt Harness Connector Part Inform

Body and Accessories Wiring Systems 8-159 2006 LSSV Service Manual Supplement C308M Relay Interrupt Harness to I/P Harness Connector Part Informati

8-160 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement C900M Blackout (B/O) and Trailer Harness to Transfer Connector Harnes

Body and Accessories Wiring Systems 8-161 2006 LSSV Service Manual Supplement C902M Blackout (B/O) and Trailer Harness to Rear Blackout (B/O) Lamp

Preface Preface P-3 BLANK

3-12 Rear Suspension Suspension 2006 LSSV Service Manual Supplement Rear Jounce Shock Absorber Mount Replacement Removal Procedure Caution: Refer

8-162 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement C904M CHSML Harness to CHSML Lamp Harness Connector Part Informatio

Body and Accessories Wiring Systems 8-163 2006 LSSV Service Manual Supplement C906M Production Extension Harness to Blackout (B/O) and Trailer Harnes

8-164 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement C907M Blackout (B/O) and Trailer Harness to Production Extension Harn

Body and Accessories Wiring Systems 8-165 2006 LSSV Service Manual Supplement Repair Instructions Auxiliary Lamp Harness Replacement – Front Removal

8-166 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Connect the forward connector of the auxi

Body and Accessories Wiring Systems 8-167 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the rear lamp harness on the rear bu

8-168 Wiring Systems Body and Accessories 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the connector to the rear lamp ha

Body and Accessories Wiring Systems 8-169 2006 LSSV Service Manual Supplement Installation Procedure 1. Rivet the bracket (1) to the electrical cent

Index 1 2006 LSSV Service Manual Supplement A Air Filter Repair Air Filter Restriction Gage Adapter Replacement...

2 Index 2006 LSSV Service Manual Supplement CTSY Lamps Diagnosis CTSY Lamps Operate in Blackout (B/O) Mode ...

Suspension Rear Suspension 3-13 2006 LSSV Service Manual Supplement 3. Remove shock cover nuts (3) and bolts (4). 4. Remove the lower shock nut (

Index 3 2006 LSSV Service Manual Supplement Fastener Tightening Specifications ...8-29 F Fastener Notice...

4 Index 2006 LSSV Service Manual Supplement Symptoms – Instrument Panel, Gages and Console ...8

Index 5 2006 LSSV Service Manual Supplement Topper Dome Lamp Replacement ...8-117 Topper Dome Lamp Switch Replacement – Front...

6 Index 2006 LSSV Service Manual Supplement Seats Specifications Fastener Tightening Specifications ...8-125 Shock Absorber Repair Shock

Index 7 2006 LSSV Service Manual Supplement Components Tires and Wheels Component Views ...3-18 Description General Description...

3-14 Rear Suspension Suspension 2006 LSSV Service Manual Supplement Shock Absorber Cover Replacement – Right Removal Procedure Caution: Refer to V

Suspension Rear Suspension 3-15 2006 LSSV Service Manual Supplement Description and Operation Rear Enhanced Suspension All models use a rear spring

3-16 Rear Suspension Suspension 2006 LSSV Service Manual Supplement BLANK

Suspension Rear Suspension 3-17 2006 LSSV Service Manual Supplement Tires and Wheels Specifications Fastener Tightening Specifications Specificatio

3-18 Tires and Wheels Suspension 2006 LSSV Service Manual Supplement Component Locator Tires and Wheels Component Views Beadlock Wheel Legend (1)

Suspension Tires and Wheels 3-19 2006 LSSV Service Manual Supplement Repair Instructions Tire Mounting and Dismounting (Beadlock)Tools Required D52

3-20 Tires and Wheels Suspension 2006 LSSV Service Manual Supplement 7. Install the pry bar between the flange and the tire then push up. The bla

Suspension Tires and Wheels 3-21 2006 LSSV Service Manual Supplement 16. Locate the air pressure sensor (1) and compress the beadlock insert down e

Cautions and Notices P-4 Preface Cautions and Notices Battery Disconnect Caution Caution: Before servicing any electrical component, the ignition k

3-22 Tires and Wheels Suspension 2006 LSSV Service Manual Supplement 2. Inspect the following areas: • Outer wheel half for wear, damage or warp

Suspension Tires and Wheels 3-23 2006 LSSV Service Manual Supplement 6. Center the wheel air fitting with one of the grooves in the beadlock and p

3-24 Tires and Wheels Suspension 2006 LSSV Service Manual Supplement Notice: Refer to Fastener Notice in Cautions and Notices. Important: The spec

Suspension Tires and Wheels 3-25 2006 LSSV Service Manual Supplement Spare Tire Carrier Replacement (In Vehicle) Removal Procedure 1. Remove the s

3-26 Tires and Wheels Suspension 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the carrier into the vehicle bed over the

Suspension Tires and Wheels 3-27 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the carrier into the bracket. 2. Install a

3-28 Tires and Wheels Suspension 2006 LSSV Service Manual Supplement 3. Remove the lower pivot mount bolts (1). Installation Procedure Notic

Suspension Tires and Wheels 3-29 2006 LSSV Service Manual Supplement Spare Tire Carrier Latch Replacement (Swing Away) Removal Procedure 1. Unlatc

3-30 Tires and Wheels Suspension 2006 LSSV Service Manual Supplement Service/Maintenance Information 1. Check the latch isolator (2) for damage,

Suspension Tires and Wheels 3-31 2006 LSSV Service Manual Supplement Installation Procedure 1. Install the latch bolts (1) on the bumper. Ensure t

Table of Contents Table of Contents 1 2006 LSSV Service Manual Supplement Table of Contents Preface General Information General Information...

3-32 Tires and Wheels Suspension 2006 LSSV Service Manual Supplement Spare Tire Replacement (In Vehicle) Removal Procedure Caution: Be careful not

Suspension Tires and Wheels 3-33 2006 LSSV Service Manual Supplement Description and Operation General Description The spare tire is located under

3-34 Tires and Wheels Suspension 2006 LSSV Service Manual Supplement Special Tools and Equipment Illustration Tool Number/ Description D528235-H1

Suspension Tire Pressure Monitoring 3-35 2006 LSSV Service Manual Supplement Tire Pressure Monitoring Specifications Fastener Tightening Specificat

3-36 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement Tire Pressure Monitoring System Schematics

Suspension Tire Pressure Monitoring 3-37 2006 LSSV Service Manual Supplement Component Locator Tire Pressure Monitoring System Component Views Moni

3-38 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement Switch Panel Legend (1) Learn Mode Button (3) Mode Button (2) Set Bu

Suspension Tire Pressure Monitoring 3-39 2006 LSSV Service Manual Supplement Programming Initiator Legend (1) Programming Initiator (4) Learn But

3-40 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement Tire Pressure Monitoring System Connector End Views Monitoring Gage C

Suspension Tire Pressure Monitoring 3-41 2006 LSSV Service Manual Supplement Diagnostic Information and Procedures DTC E1 Conditions for Setting th

2 Table of Contents Table of Contents 2006 LSSV Service Manual Supplement 2BLANK

3-42 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement DTC E4 Conditions for Setting the DTC This DTC will usually represent

Suspension Tire Pressure Monitoring 3-43 2006 LSSV Service Manual Supplement Repair Instructions Tire Pressure Monitoring Receiver Replacement Remo

3-44 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement 5. Remove the nuts (1) from the back of the gage. 6. Remove the gag

Suspension Tire Pressure Monitoring 3-45 2006 LSSV Service Manual Supplement Tire Pressure Monitoring Switch Panel Replacement Removal Procedure 1.

3-46 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement 4. Separate the transmitter sensor from the bracket. 5. Inspect all

Suspension Tire Pressure Monitoring 3-47 2006 LSSV Service Manual Supplement Level 1 Cold Inflation Pressure Important: This function changes the c

3-48 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement 4. Press the MODE button to view the current value. 5. Press the TI

Suspension Tire Pressure Monitoring 3-49 2006 LSSV Service Manual Supplement High Temperature Alert Important: This function changes the high-tempe

3-50 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement Tire Rotation Important: This function is used after the tires are ro

Suspension Tire Pressure Monitoring 3-51 2006 LSSV Service Manual Supplement Level 2 Slope For Tire Pressure Setting Specifications refer to Tire I

General Information Table of Contents 0-1 2006 LSSV Service Manual Supplement Section 0 General Information General Information...

3-52 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement 5. A new transmitter identification can be learned in two ways: • V

Suspension Tire Pressure Monitoring 3-53 2006 LSSV Service Manual Supplement The receiver that is installed on the vehicles needs to have a unique

3-54 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement 7. Determine the actual sensor location (normally located adjacent t

Suspension Tire Pressure Monitoring 3-55 2006 LSSV Service Manual Supplement Description and Operation Tire Pressure Monitor Description and Operat

3-56 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement The reference pressure, or COLD PRESSURE is the air pressure inside th

Suspension Tire Pressure Monitoring 3-57 2006 LSSV Service Manual Supplement Special Tools and Equipment Illustration Tool Number/ Description 090

3-58 Tire Pressure Monitoring Suspension 2006 LSSV Service Manual Supplement BLANK

Driveline/Axle Table of Contents 4-1 2006 LSSV Service Manual Supplement Section 4 Driveline/Axle Front Drive Axle...

4-2 Table of Contents Driveline/Axle 2006 LSSV Service Manual Supplement BLANK

Driveline/Axle Front Drive Axle 4-3 2006 LSSV Service Manual Supplement Front Drive Axle Repair Instructions Front Axle Vent Tube Filter Replaceme

0-2 Table of Contents General Information 2006 LSSV Service Manual Supplement BLANK

4-4 Front Drive Axle Driveline/Axle 2006 LSSV Service Manual Supplement Description and Operation Front Axle Vent Tube Filter Description The front

Driveline/Axle Rear Drive Axle 4-5 2006 LSSV Service Manual Supplement Rear Drive Axle Repair Instructions Rear Axle Vent Tube Filter Replacement

4-6 Rear Drive Axle Driveline/Axle 2006 LSSV Service Manual Supplement Description and Operation Rear Axle Vent Tube Filter Description The rear ax

Driveline/Axle Transfer Case - NVG 261-NP2 4-7 2006 LSSV Service Manual Supplement Transfer Case - NVG 261-NP2 Repair Instructions Transfer Case V

4-8 Transfer Case - NVG 261-NP2 Driveline/Axle 2006 LSSV Service Manual Supplement Description and Operation Transfer Case Vent Tube Filter Descrip

Brakes Table of Contents 5-1 2006 LSSV Service Manual Supplement Section 5 BrakesDisc Brakes...5-3 Spec

5-2 Table of Contents Brakes 2006 LSSV Service Manual Supplement BLANK

Brakes Disc Brakes 5-3 2006 LSSV Service Manual Supplement Disc Brakes Specifications Fastener Tightening Specifications Specification Application

5-4 Disc Brakes Brakes 2006 LSSV Service Manual Supplement BLANK

Brakes Disc Brakes 5-5 2006 LSSV Service Manual Supplement Repair Instructions Rear Brake Caliper Cover Replacement Removal Procedure Caution: Re

General Information General Information 0-3 2006 LSSV Service Manual Supplement General Information Introduction Vehicle Identification The 2006 LS

5-6 Disc Brakes Brakes 2006 LSSV Service Manual Supplement 5. Compress the brake caliper pistons. • Install a large C-clamp over the top of the

Brakes Disc Brakes 5-7 2006 LSSV Service Manual Supplement 2. Install the caliper and caliper bracket (1) as an assembly.3. Perform the following

5-8 Disc Brakes Brakes 2006 LSSV Service Manual Supplement BLANK

Engine Table of Contents 6-1 2006 LSSV Service Manual Supplement Section 6 Engine Engine Electrical...6-3 Speci

6-2 Table of Contents Engine 2006 LSSV Service Manual Supplement BLANK

Engine Engine Electrical 6-3 2006 LSSV Service Manual Supplement Engine Electrical Specifications Fastener Tightening Specifications Specification

6-4 Engine Electrical Engine 2006 LSSV Service Manual Supplement MEGA Fuse/MIDI Fuse Specifications Fuse Type MEGA Fuse 175 Ampere MIDI Fuse 50 A

Engine Engine Electrical 6-5 2006 LSSV Service Manual Supplement Starting and Charging Schematics (Battery Schematic)

6-6 Engine Electrical Engine 2006 LSSV Service Manual Supplement Starting and Charging Schematics (Charging Schematics – 12V)

Engine Engine Electrical 6-7 2006 LSSV Service Manual Supplement Starting and Charging Schematics (Charging Schematics – 24V)